Bryson Products, Inc. 800-482-4559
Highway Guardrail Systems

Highway Guardrail Information

Topics
System Configurations
Materials Specifications
Punching & Coating Options
Curved Rail
Stamping Codes & Identification
Pictures
System Configurations: (top)

Depending upon your site requirements, guardrail barriers can be easily configured for optimal performance and cost efficiency. Below is a breakdown of some of the options available, and some information pertaining to each configuration. (For a brief overview of what guardrail is and its use as a positive barrier system, read the Beginner's Guide to Guardrail.)

As mentioned in the Beginner's Guide, guardrail has a number of design configurations, consisting of:

Beam Size W-Beam or Thrie-Beam
Base Metal Thickness 10 or 12 Gauge (Class B or A respectively)
Beam Configuration Single - Double Tiered - Double Faced - Double Nested
Post Beam Size and Length W6 X 8.5 X 6' 0" Typical
Post Spacing increments of 1' 6 3/4" up to 12' 6" (6' 3" Typical)

Each change will ultimately vary the working width, or deflection, of the barrier system. Some examples:

System Configuration
Deflection (Tested Actual and/or FEA Simulated)*

W-Beam Shape
12ga Thickness
W6 X 8.5 X 6' 0" Post
6' 3" OC Post Spacing

29.7"
W-Beam Shape
12ga Thickness
W6 X 8.5 X 6' 0" Post
3' 3 1/2" OC Post Spacing
23.5"
W-Beam Shape
12ga Thickness - Double Nested
W6 X 8.5 X 6' 0" Post
3' 3 1/2" OC Post Spacing
19.6"
Thrie-Beam Shape
12ga Thickness
W6 X 8.5 X 6' 6" Post
6' 3" OC Post Spacing
19.2"
Thrie-Beam Shape
12ga Thickness - Double Nested
W6 X 8.5 X 6' 6" Post
1' 6 3/4" OC Post Spacing

12.1"

*Source: AASHTO Roadside Design Guide, 2002 (www.transportation.org)
Based upon NCHRP-350 (www4.nas.edu/trb/crp.nsf) criteria for Test Level 3-11 - 2000kg Pickup @ 100km/h @ 25 degrees
   
Specifications: (top)

Highway guardrail items are governed under the specification AASHTO M-180-00.
For a copy, please visit the AASHTO bookstore at bookstore.transportation.org

W-Beams
(3D CAD Detail of Typical Section)

W-Beam Details
Class A (12 ga)
Class B (10 ga)
Thickness
0.105 in
2.67 mm
0.135 in.
3.43 mm
Beam Width (min)
12 in
305 mm
12 in.
305 mm
Beam Depth (min)
3 in
76 mm
3 in.
76 mm
Cross-Sectional Area
2.01 sq. in.
1297 sq. mm.
2.58 sq. in.
1665 sq. mm
Weight
6.82 lb/ft
10.15 kg/m
8.77 lb/ft
13.05 kg/m
Moment of Inertia
2.34 in.^4
973,980 mm^4
3.01 in.^4
1,252,860 mm^4
 
Section Modulus
Horizontal: 2.25 x 10^4 mm^3
Vertical: 8.03 x 10^4 mm^3
Thrie-Beams
(3D CAD Detail of Typical Section)
T-Beam Details
Class A (12 ga)
Class B (10 ga)
Thickness
0.105 in
2.67 mm
0.135 in.
3.43 mm
Beam Width (min)
20 in
508 mm
20 in.
508 mm
Beam Depth (min)
3 in
76 mm
3 in.
76 mm
Cross-Sectional Area
3.12 sq. in.
2013 sq. mm.
4.01 sq. in.
2587 sq. mm
Weight
10.5 lb/ft
15.63 kg/m
13.5 lb/ft
20.09 kg/m
Moment of Inertia
3.76 in.^4
1,565,000 mm^4
4.83 in.^4
2,010,000 mm^4
Section Modulus

Horizontal: 2.28 x 10^4 mm^3

   
Punching and Coating Options: (top)

Below are the four M-180 approved designators for different punching and coating thickness options.

Center Punch
Zinc Coating Thickness
Style I 12' 6" O.C. Type 1 1.8 oz.
Style II 6' 3" O.C. Type 2 3.6 oz. - (Recommened)
Style III 3' 1 1/2"

Type 3

Black (None)
Style IV CUSTOM Type 4 Weathering

For information on coating thicknesses, read the white paper on The Comparison of Hot Dip (Type 2) vs Pre-Galv (Type 1) (In Acrobat - Get Reader Here)

   
Curved Rail: (top)

We are able to custom shop curve guardrail beams with radii of 5 ft (1.5m) to 150 ft (45.7m).

Curves can be either convex or concave.

Concave: Bowing away from the traffic lane
Convex: Bowing towards the traffic lane

Radius Calculator

Given: Requires at least (2) of the following values.
Chord Rise Arc Length:
Find:  
  Radius  

A sample chart of some radius' with the curvature data:

Radius (ft)
Central Angle
Chord
Rise
10
71' 37"
11' 9"
1' 10 3/4"
15
47' 45"
12' 1 3/4"
1' 3 1/2"
20
35' 49"
12' 3 5/8"
11 5/8"
25
28' 39"
12' 4 1/2"
9 1/2"
30
23' 52"
12' 4 7/8"
7 3/4"
35
20' 28"
12' 5"
6 3/4"
40
17' 54"
12' 5 1/4"
6"
45
15' 55"
12' 5 1/2"
5 1/4"
50
14' 19"
12' 5 5/8"
4 5/8"
60
11' 56"
12' 5 3/4"
4"

NOTE: This curve chart is not complete.

For more information on arc calculations, check out this webpage which has a complete breakdown of calculating arcs with any given variable:http://mathforum.org/dr.math/faq/faq.circle.segment.html

   
Stamping Codes: (top) Per AASHTO M-180, each unit of guardrail that is supplied for use on the roadways will have a stamping code on the backside to identify the manufacturer and material composition of the guardrail panel. This stamp will contain the following information:
Manufacturer We are "CF" (=Central Fabricators)
AASHTO Specification M-180
Heat Number #_____________ (=Lot Number)
Production Date Week/Year
Class A (=12ga) or B (=10ga)
   
Pictures: (top)
A sample of a custom thrie-beam panel made in our fab shop.
 
Images of Florida Thrie-Beam Retrofit project - Wakulla River Bridge

Site contents © Copyright 1997-present
Bryson Products Inc.
224 Nazareth Pike Suite 22
Bethlehem, PA 18020
Contact Us:
sales@guardrails.com
800-482-4559
Website: info@swiftwater-solutions.com